Multi-Channel LNP Manufacturing Chip
Production-scale microfluidic chips with 2–4 independent channels for continuous LNP manufacturing — 0.5 L to 400 L per run, in-line dilution and sampling. Single-use or reusable configurations.
Catalog no. MC-SU / MC-RU series · Ships with certificate of analysis
For Research Use OnlyOverview
Overview
Where screening chips stop, manufacturing chips start. A single chip carries 2–4 independent mixing channels running in parallel, taking LNP production from hundreds of millilitres up to hundreds of litres in one continuous run, with in-line dilution, in-line flow monitoring and in-line sampling built in.
Two usage models cover the full lifecycle — a single-use configuration for GMP closed-system production, and a reusable configuration for process development and pilot scale.
Configuration 1 — Single-Use (Disposable)
For GMP closed-system manufacturing: mRNA vaccine and gene therapy production runs where sterility and zero cross-contamination are non-negotiable.
| Usage model | single-use, discarded after one run — no cleaning, no cleaning validation |
|---|---|
| Typical material | COC/COP cyclic olefin polymer (injection moulded / hot embossed) |
| Built for | GMP closed-system manufacturing, mRNA vaccine / gene therapy production, sterile and zero cross-contamination requirements |
| Key advantages | low contamination risk, fast batch changeover, no cleaning / sterilisation validation, faster time to market |
| Typical material properties | high transparency, low autofluorescence, resistant to common organic solvents, low water absorption |
| Part numbers | MC-SU-2CH / MC-SU-3CH / MC-SU-4CH |
| Channels | 2 / 3 / 4 |
Configuration 2 — Reusable
For R&D, iterative process development and pilot scale — anywhere formulations change faster than batches.
| Usage model | cleanable and sterilisable for repeated use |
|---|---|
| Typical material | 316L stainless steel, or glass / quartz |
| Built for | process R&D, iterative exploration, pilot campaigns with frequent formulation changes |
| Key advantages | high pressure and strong solvent tolerance, long service life, lower cost per run once amortised, less waste |
| Part numbers | MC-RU-2CH / MC-RU-3CH / MC-RU-4CH |
| Channels | 2 / 3 / 4 |
System specifications
| Channel options | 2 / 3 / 4 independent channels |
|---|---|
| Synthesis volume | 0.5 L – 400 L |
| Flow rate range | 1–800 mL/min (alcohol + aqueous phases) |
| Flow rate ratio | 1:1 – 1:5 |
| Max pressure | 6 bar |
| Flow repeatability | ±3% |
| Mixing structure | microfluidic or T-mix (customisable) |
| Dilution | one-stage / two-stage |
| Functions | in-line dilution, in-line flow monitoring, in-line sampling |
| Certification | Intertek tested |
Materials and specification notes
- System-level parameters above are taken from the manufacturer’s verified datasheet.
- Single-use chips are typically COC/COP; reusable chips are typically 316L stainless steel or glass/quartz. Exact material and grade are selected at order stage and confirmed with the factory at enquiry; batch-specific documentation ships with the COA.
- Some polymer chips tolerate simple cleaning and limited reuse — reuse policy follows the manufacturer’s instructions for the specific material and configuration ordered.
- Additional quality-system documentation is available on request during supplier qualification.
Choosing a configuration
Use single-use when: GMP production, sterile filling, regulated batches, fast changeover between products. Use reusable when: process R&D, pilot campaigns, frequent formulation changes, long-running optimisation programmes.
Both configurations share the channel count options and all system specifications above; enquiry with your target batch size and we will recommend a channel / configuration combination.
| Product | Multi-Channel LNP Manufacturing Chip |
|---|---|
| Catalog no. | MC-SU / MC-RU series |
| Category | LNP Formulation |
| Documentation | Certificate of analysis provided with every lot |
| Intended use | For Research Use Only (RUO). Not for diagnostic or therapeutic use. |
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